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Super Floor USA

The Super Floor System

The Super Floor system revolutionizes concrete flooring solutions with its innovative design and unparalleled performance.

About Our System

How The Super Floor System Works

Super Floor is a leave in place formwork system that can be installed by almost anyone. The system combines a pre-cambered galvanized steel joist, formwork tray and support bars all made to measure to insure a high-quality finished floor with fast installation.

The Super Floor system is manufactured locally from pre-galvanized high tensile steel. The joists are placed on the primary support then the Super Floor support bars securer the joists into the correct position. Finally, the tray/pan is laid across the support bars and the system is ready for wire mesh reinforcement to be placed and the concrete to be placed and finished. Generally Super Floor uses a 3.5”- 4” concrete topping but can easily be designed for thicker slabs if required.

The Super Floor USA composite floor system is suitable for use in all types of construction including ICF structures, Steel frame buildings, masonry buildings, poured in-situ or precast concrete. From single family detached housing to mid-rise multi-story residential and commercial buildings as well as parking garages. Super Floor is a complete proprietary system that provides contractors and developers with a piece of mind solution allowing them to continue works on site without interruption, increasing productivity and efficiencies.

Specifications

Material: Pre-galvanized high tensile steel
Depth Options: Available in depths ranging from 6 inches to 18 inches
Load-Bearing Capacity: Up to 700 PSF
Installation: Leave-in-place formwork design, no need for additional shoring

Applications

Residential Construction

From single-family homes to multi-unit developments, the Super Floor System offers superior strength and stability, providing a reliable foundation for residential structures of all types and sizes.

Commercial Buildings

Ideal for office complexes, retail spaces, and industrial facilities, the Super Floor System delivers robust support for commercial structures, ensuring safety, stability, and longevity.

Multi-Story Buildings

With its exceptional load-bearing capacity and versatility, the Super Floor System is well-suited for multi-story buildings, including apartment complexes, condominiums, and hotels, providing reliable support for vertical construction projects.

Renovations & Retrofits

Whether renovating existing structures or retrofitting older buildings, the Super Floor System offers a cost-effective and efficient solution, enhancing the structural integrity and performance of the space while minimizing disruption to ongoing operations.

Specialized Applications

Beyond traditional construction projects, the Super Floor System can be customized to suit specialized applications, such as parking garages, mezzanine floors, and elevated decks, providing flexible solutions for unique project requirements.

F.A.Q.

Have Questions? We Have Answers

Below are some of our frequently asked questions about our product and company. Can’t find what you are looking for? View all of our F.A.Q. →

What is the lead time from acceptance?
It depends on the scope of the project but for a residential job under 8,000 sq ft. We can ship typically in 4-6 weeks.
Where is Super Floor USA located?
The company and manufacturing is headquartered in Batavia, OH.
How thick should the concrete be?
A minimum of three and a half inches is recommended, but four inches offers a more rigid floor.
What's the maximum span?
We can clear span up to 30 ft depending on the load requirements.
What are the key differences between the Super Floor system and other flooring systems?
Super Floor offers faster installation with pre-cut components and hanger brackets, reducing labor intensity compared to traditional methods like I-Joists and plywood.
What materials are used in the Super Floor system?
The system uses high-tensile galvanized steel joists and trays with G110 coating for trays and G90 for joists and lock bars to prevent corrosion.
What wall systems are compatible with Super Floor?
Super Floor can be used for a variety of building types, including ICF structures, Steel frame buildings, masonry buildings, poured in-situ, and precast concrete.
What is the typical joist spacing for Super Floor systems?
Joist spacing varies from 1 to 5 feet, depending on load requirements and design specifications.
What are the methods for installing the Super Floor system, and which is the easiest?
The Super Floor system can be installed using various methods, including forklifts, material lifts, telescopic lifts (commonly known as lulls), cranes, and Bobcats. Among these, the telescopic lift (lull) is highlighted as the easiest method due to its efficiency in handling joists.
Can you provide more details about the custom manufacturing process for Joists, Lockbars, and Trays?
Super Floor USA takes pride in manufacturing Joists, Lockbars, and Trays in-house, ensuring the highest quality and precision tailored to each job. This custom approach guarantees a perfect match for the unique needs of each project.

Request an Estimate

Request a personalized estimate from our team of experts. We’ll work with you to provide accurate cost projections and timelines tailored to your specific needs.

Give Us a Call

(513) 735-5500

Standard Joist Hanger Bracket (SUPFL-121)

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PDF | DWG

Extended ICF Shoe Detail - Super Floor Extended Joist Hanger Bracket - 3 Hole

Extended Joist Hanger Bracket (SUPFL-123)

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PDF | DWG

Instiu Beam Support - Super Floor Concrete Beam Connection Detail

Concrete Beam Connection Detail (SUPFL-301)

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PDF | DWG

Perimeter Wall ICF - Super Floor Perimeter ICF Wall Connection Detail

Perimeter ICF Wall Connection Detail (SUPFL-302)

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PDF | DWG

Internal Wall ICF Detail - Super Floor Internal ICF Wall Connection Detail

Internal ICF Wall Connection Detail (SUPFL-303)

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PDF | DWG

Steel Beam Support - Super Floor Internal Steel Beam Connection Detail

Internal Steel Beam Connection Detail (SUPFL-304)

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PDF | DWG

Masonry Wall Support - Super Floor External CMU Wall Connection Detail

External CMU Wall Connection Detail (SUPFL-305)

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PDF | DWG

Internal Masonry Wall - Super Floor Internal CMU Wall Connection Detail

Internal CMU Wall Connection Detail (SUPFL-306)

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PDF | DWG

Edge Support for Masonry Wall - Super Floor Wall Support Angle Connection Detail

Wall Support Angle Connection Detail (SUPFL-307)

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PDF | DWG

Timber Wall Support - Super Floor Timber Wall Connection Detail

Timber Wall Connection Detail (SUPFL-308)

Download:
PDF | DWG

Download Brochure

Dive into Super Floor’s world with our comprehensive brochure. Explore its strength, versatility, and efficiency through detailed specs, case studies, and client testimonials. From homes to commercial spaces, discover its diverse applications and benefits.

Download Span Tables

Discover precision engineering with our Super Floor Span Tables. Get essential insights into load capacities, joist configurations, and design considerations. Whether for residential, commercial, or industrial projects, optimize your plans for superior results.

Benefits & Features

Advantages of the Super Floor System

The Super Floor System is engineered to deliver exceptional performance across a wide range of construction applications. With its innovative design, the Super Floor System offers strength, versatility, and durability, making it the ideal choice for projects of all sizes and complexities.

Strength & Durability

The Super Floor System can support most design load criteria. Our system offers a durable peace of mind solution you can rely on for your construction project.

Fast and Easy Installation

With simple assembly and no need for shoring, our system offers a fast and easy installation process. Increase productivity on-site and reduce construction timelines.

Cost-Effective

By reducing material usage and eliminating the need for additional support, our system offers a cost-effective solution without compromising on quality or performance.

Environmentally Responsible

Zero waste and 100% recyclable, making it an environmentally responsible choice for your construction projects.

Trade Friendly

Our steel joists have pre-punched holes that integrate services like electrical, plumbing and HVAC systems and more. Streamline their installation and minimize complications.

Manufactured in the USA

Super Floor USA is proud to be manufactured and distributed throughout the USA.

Design Flexibility

We manufacture multiple joist sizes allowing for the opportunity for longer clear span capabilities. Our innovative joists also come with built-in functions that make the design process easier and more efficient.

Engineered

Each project is engineered to its unique design criteria. Our commitment ensures that every outcome is compliant and aligned with the project's specific requirements.

Proven Performance

Super Floor has a track record of proven performance in a wide range of construction projects. Our system consistently delivers superior results.

Recent Projects

Super Floor USA Case Studies

From residential homes to commercial developments, each Super Floor USA project showcases our dedication to excellence, innovation, and client satisfaction.

Get Started

Ready To Start Your Project?

If you're ready to turn your vision into reality, we're here to help. Contact us today to discuss your project requirements, schedule a consultation, or request an estimate. Let's build something incredible together!